Did sealing the plug threads stop the fuel smell?
Don't know yet. We haven't run the motor since then. The other issue it developed recently was the fuel gauge started reading erroneously. I decided to tackle that issue at the same time as looking for the fuel smell.
The plane has one resistive type fuel probe in the header tank. This one:
Fuel Probe 12V 12In 5Bnd The probe is constructed of concentric tubing (a small tube inside a larger tube).
www.aircraftspruce.com
The plane has 2 fuel level displays: one on the Dynon HDX and one on a standalone display, this one:
It would read correctly when powered on, then immediately when the motor started would start jumping around reading 8, 4, 6, 2, 5, etc all over the scale. It did this on both displays. I figured it was a ground problem. Turned out the old probe came out broken where the probe connects to the hockey puck base, presumably from vibration over time leading to metal fatigue.

We installed a brand new one but on the standalone display it read 5.8-6 gal when the tank was full with 9 gal.
This probe:
https://www.aircraftspruce.com/catalog/ ... -03761.php
is a 0-5v probe. It should read 0v when empty and 5v when full. Today it is reading .438v empty and 2.8v full.
The Dynon HDX can compensate for these readings by calibration in the setup assigning voltage readings to gallon display on the EFIS. The standalone lacks this ability; it requires the probe output accurate voltage.
Here's the Dynon calibration:

Given that the standalone display controls fuel transfer from wing tanks to header tank automatically, and requires accurate numbers to do that, I need it to work. After getting run around by ACS, they agreed to accept a RMA. I've ordered a replacement probe in another brand and am AOG waiting on it. This is the new replacement probe:
Capacitive Fuel Probe- Utilizes the same electronics as previously produced by Princeton Electronics.- Standard SAE 5-bolt pattern, Includes gasket- Can be configured to use 1, 2, or 5 set points- Available in 12, 18, 24 inch lengths (Can be shortened by installer) or can be custom ordered...
www.redavionics.com