I did some real MacGyver **** here tonight

An issue we have in my area is the water table being pretty high. If I had a basement (we do have a concrete cellar under the front patio) it would probably leak water all the time. Basements and other subterranean areas are notoriously hard to keep dry without a decent network of sump pumps and french drains. One heavy downpour (like 3-4" of rainfall in an hour) and you're ankle deep, lol.
 
So if you hear of a house explosion in central IL tonight, you'll know why. I'm debating whether to leave the thing on overnight, but it seems completely happy.

Spoken like a true DIY'er.

:biggrin:

You, sir, are talented.
 
So my repair worked flawlessly for two days, then I started getting ignition failures again. New gas valve showed up last night, so I slammed it in there this morning. Got a couple photos of both. After seeing the new one, I'm thinking I left too much opening for the gas flow. The new part is a very simple tube with a flat end that sits against that bottom piece. I'm also thinking that the aluminum repair (maybe using some .040 2024 alclad instead of a soda can) might be a reasonable alternative to a $400 valve when this happens again in 8 years. I did fire off an email to Weil-McLane; not holding my breath for a response beyond "call your dealer", but maybe I'll get surprised.

The soda can and tape appeared to be in perfect shape. The aluminum appeared clean, but i did get a tiny bit of soot off of it when i wiped it with my finger.

Also, my photos always look awesome on my phone and then like ass when I post them.

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Oh...

Okay, so the boiler heats water in a closed system to 190 degrees. Pumps then pump this hot water through the house to baseboard radiators. Basically a copper tube with little fins crimped onto it. The radiators passively heat the air through convection...no fan involved.

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Since we already have a unit making hot water, it's pretty trivial to make another loop passing that hot water through a tank to heat up "domestic hot water" for bathing/cooking. There's 5 heat zones and one more for DHW.

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Now to make things even more needlessly complicated, the baseboard radiant heat is more of a backup. Most of the house is heated & cooled through forced air. The actual furnace though is a little different. It's a geothermal system. It's a heat pump, so an air conditioner that can pump heat into or out of the house. Instead of using an air conditioner coil outside (an "Air-Source Heat Pump"), it uses water passed through loops that are drilled 60' into the ground, taking advantage of the fact that the earth stays about 60 degrees year round, and making it more efficient than an ASHP in both heating and cooling. This is the pump that circulates the water through the loop, and the box on the right is the actual heat pump and air handler unit.

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The geothermal system was put in about 20 years after the house was built, so it doesn't reach all areas, necessitating the boiler to still be in service. Neither system reaches the room above the garage that wasn't intended to be living space originally, so that room has it's own traditional forced air furnace, like yours. Then this year we put a mini-split ASHP in that space as well for air conditioning and more efficient heating when it's not super cold. So I have 4 HVAC systems to look after :oops:

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