Windshield crack repair

Ed Haywood

Final Approach
Joined
Jul 12, 2020
Messages
7,624
Location
Tampa FL
Display Name
Ed
Home Airfield
FD77
Finally got a chance to try this method of windshield crack repair. I have had a 2 inch crack on the top edge for about a year. It has been very slowly growing.

Method:
1. Cut a hole in the box.
2. Stop drill the crack with a 1/8 bit.
3. Glue short piece of 1/8 acrylic dowel in hole using Weld-On #3.
4. Trim ends of rod flush.
5. Sand with grits from 400 thru 2500, then compound and polish.

Pretty happy with the results. Repair is watertight, does not obstruct vision, and should stop crack from growing.

PXL_20250511_225403016.PORTRAIT.ORIGINAL~2.jpgPXL_20250512_231054412.jpgPXL_20250511_232132571~2.jpgPXL_20250512_213947621~2.jpgPXL_20250512_214035308~2.jpgPXL_20250512_225617597.jpgPXL_20250512_225922762~2.jpg
 
Last edited:
1. Cut a hole in the box.
2. Stop drill crack with a 1/8 bit.
3. Glue short piece of 1/8 acrylic dowel in hole using Weld-On #3.
4. Trim ends of rod flush.
5. Sand with grits from 400 thru 2500, then compound and polish.
I remember there only being three steps.
 
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