Tried My hand at Body Work (N/A)

RJM62

Touchdown! Greaser!
Gone West
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Geek on the Hill
I posted these pictures on another thread, but I'm proud enough of my old self that I decided to make a new one, too.

I've never done any body work to speak of on cars. But I recently bought a used Saturn with (among other problems) a crack in the front bumper, and I decided to try my hand at fixing it. (Actually, I'm pretty sure it happened since I bought the car. I think someone hit it with a cart in a parking lot. I doubt I'd miss something like that when I was inspecting a used car, and the crack looked fresh to me.)

The Saturn bumpers are made of plastic, so after a few hours of scratching my beard deciding how to fix it, I decided to use marine epoxy. It sticks to pretty much anything, has a high tensile strength, is waterproof, sands well, and only costs $6.49 at the local hardware store (or about $25.00 at a marine supply store).

Crappy before and after cell phone pictures are attached.

-Rich
 

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Hmmm..

I thought you could hit a Saturn with a baseball bat and it would not dent. scratch or deform ???:confused::confused:;)..
 
Hmmm..

I thought you could hit a Saturn with a baseball bat and it would not dent. scratch or deform ???:confused::confused:;)..

Give most plastics a few years in the sun and watch them get brittle.

Dan
 
Hmmm..

I thought you could hit a Saturn with a baseball bat and it would not dent. scratch or deform ???:confused::confused:;)..

Not so much in this case. Maybe it's the age of the car (2001). I imagine plastic could get more brittle with age, especially given the kind of temperature range we have here.

I think a fully-loaded shopping cart full of food might have enough energy to do that damage, and that's my guess as to how it happened. I really haven't driven it much other than for testing and drive cycles after clearing codes, but I did take it to both Tractor Supply and Price Chopper one day.

-Rich

EDIT: Ah, okay. Dan validated my hunch regarding brittleness.
 
Give most plastics a few years in the sun and watch them get brittle.

How old is the oldest DA-20 now? Was it hangared?

Anyone still have the cojones to spin it with a hamfisted student recovery from a high-speed dive at the end? ;)
 
How old is the oldest DA-20 now? Was it hangared?

Anyone still have the cojones to spin it with a hamfisted student recovery from a high-speed dive at the end? ;)

Don't they have UV blockers in those resins? And the matrix (glass/aramid/carbon) help hold things together.

Dan
 
Don't they have UV blockers in those resins? And the matrix (glass/aramid/carbon) help hold things together.

Dan

You would think a "Smart" engineer in the auto world would have thought of that too..:dunno::dunno::mad2:

After all.. MOST cars stay parked OUTSIDE................
 
Did you stop the crack by drilling holes in the ends? Fiberglass cloth on the back? Ain't that the truth about marine products
 
Did you stop the crack by drilling holes in the ends? Fiberglass cloth on the back? Ain't that the truth about marine products

Yes, and yes. I figured if stop drilling works on airplanes, it should be good enough for a car bumper.

-Rich
 
Hmmm..

I thought you could hit a Saturn with a baseball bat and it would not dent. scratch or deform ???:confused::confused:;)..

Try on a really cold (Below zero) day and see what happens.:D
 
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