The Valve

Steve

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Feb 23, 2005
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Tralfamadore
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Fly Right
At the Gaston's Fly-in this year several people were curious why I didn't bring the IAR (others were busy fishing...lol).

I chose not to fly it up because the day before the planned departure the fuel selector valve would not move. It was frozen in the RIGHT TANK position. I probably could have flown it to AR in that condition but I really try to avoid flying the family in a plane with a known problem with an unknown cause. Looks bad on the post-accident write-up.

Monday after the fly-in I took the plane to my favorite mx shop to pull the valve (which required draining the tanks that had been topped off to make the trip to AR). Here are some pictures I took of the offending component.

P6160032.jpg


P6160036.jpg


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P6160042.jpg


It seems the spring-loaded detent ball assembly had built up enough surface corrosion to prevent smooth operation to point that movement was precluded. There was nothing wrong with the avgas flowpath, just the mechanism for holding the valve in the desired position.

After cleanup and re-lubrication the action is now accompanied by a satisfying "click" when selecting a tank, whereas before the sound was a dull "clunk" as it had been since aircraft acqusition. Now I know what to listen for to schedule the next lube job, which can be done without removing the valve from the aircraft. Only took me 5 years to learn that.

A couple of escorted flight tests post-maintence validated the corrective maintenance activity.
 
Always have to love a simple fix.

Steve said:
I probably could have flown it to AR in that condition but I really try to avoid flying the family in a plane with a known problem with an unknown cause. Looks bad on the post-accident write-up.
A very wise decision. I always think about the accident report when I'm making such a decision and what I'd write about the person in that accident report. If I'd call myself a dumbass it's probably not a good idea to go.
 
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Hey no kidding. As in try to get another valve stem.....I think we'd be talkin....."user manufactured parts".
 
Steve, you cannot ever fault the "no-go" decision.

Glad it's fixed, and reasonably.

Looks like very nicely-engineered and well-machined. That unit should never wear out - it is "strong like bull."
 
Plan B was to obtain an all new non-factory valve such as those used on RV-10's and re-plumb as necessary. Probably requiring several weeks of downtime. The shop I deal with has the expertise to make the modifications.

Experimental has its advantages.


Hey no kidding. As in try to get another valve stem.....I think we'd be talkin....."user manufactured parts".
 
703nm...5 hrs...one fuel stop enroute...

is the water skiing that good in w. tx ? :)

...as long as you bring the water!
 
Our forecast shows that a balmy 101 should be the high this week. Come quickly before summer heat becomes oppressive.
 
Glad to hear it was something relatively simple!
 
To bad you didn't have time to check out that valve, in time to bring your plane to Gaston's. It sounded like it was easy maybe except for draining the fuel tanks.
 
I considered it, but my experience with this plane is it takes 3x as long as you expect when you start opening it up. Had we known the problem was external to the fuel flow path we would not have had to drain the tanks, but it was a lot easier to clean and lube with the valve out of the plane.

Plus, while it was down a few other minor airframe issues related to the previous wing tank repair were addressed that I was going to defer until the winter so I'm ahead of the game for now.

To bad you didn't have time to check out that valve, in time to bring your plane to Gaston's. It sounded like it was easy maybe except for draining the fuel tanks.
 
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