KI-256 electric replacement

peter-h

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peter-h
I have made an interesting discovery...

Castleberry Instruments

http://www.ciamfg.com/index.html

do an electric replacement for the notoriously unreliable vacuum powered KI-256! I had one KI-256 fail at ~ 700hrs and another one at ~ 200hrs.

The model number is 900-23EVPK and the part number is 504-0027-90501. It looks just like a KI-256 but being electric it has a caging knob.

Their price is also WAY below Honeywell's present eye watering list prices...

I sourced a KI-256 Mod 11 from them at a good price. They (John in Sales) communicate well and seem very good.

With a second alternator, or one of these standby alternators
http://www.bandc.biz/standby-alternator-systems.aspx

this should deliver a certifiable total replacement for a vacuum system which, in many airplanes, only drives the KI-256 horizon.

The other thing I discovered, having got my hands on some KI-256 circuit diagrams, is that Mod 11 is highly desirable. It buffers the unit's pitch and roll outputs and should make it far less likely that a KI-256 swap will result in an expensive and hassle-packed autopilot pitch/roll recalibration. Mod 11 cannot be retrofitted and basically you have to get a KI-256 with a S/N above 22475 which has this factory fitted. This has been factory fitted since about year 2000 but this instrument has been made since late 1970s and most overhauled units are thus really ancient.

A lot of people say the only way to make a small fortune in aviation is to start with a big one, but looking at the serial numbers on the KI-256 (nearly 30000 now) and its list price of $11k-$24k, it's obvious Honeywell have sold at least $100M's worth of these. And the selling price is about 20x what it costs to make it. There is a whole pile of fantastic cash cows like this in aviation...
 
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I have a Castleberry backup AI, all-electric with flag. It has been flawless in its operation, and I really like having an AI which is not dependent upon the air (vacuum) pump.
 
I have one too. Faultless for the 8 years I have had the aircraft.

Clearly this is the way to go, but to get the single-instrument certification one would need to install one of those vac pump mounted alternators.

I wonder what is the FAA procedure for installing the 900- ? Presumably it is a major mod so a 337, but I cannot see why an STC would be mandatory because an STC is only another form of Approved Data. Anybody can comment?
 
We need John Collins' input, here...
 
Thanks, Peter for the update. I think the Castleberry might actually be model 900-23EVPC.

I spoke with Aspen last week and apparently they have the EA-100 autopilot adapter on the shelf ready to ship and merely await formal approval from the FAA.

Looking for options for a standby alternator for a Mooney with an IO-360...
 
Roy - someone else asked me that but the data sheets I got from Castleberry have the other P/N on them. If you email me, I am happy to email you back with these, or you could ask them directly - John in Sales.

It seems a good option - a brushless motor... should last a very long time.
 
Thanks, Peter, but I managed to get a good deal on an Aspen installation so have decided to go that route. The EA-100 autopilot adapter is supposedly shipping in a couple of weeks, which is fine as I don't plan on installing for about a month. My KI-256 will be relegated to being a backup instrument, probably in place of the VSI.
 
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