Cessna 400 Series AD

Axtel4

Pre-takeoff checklist
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Axtel4
Ouch.

https://www.avweb.com/avwebflash/news/FAA-Issues-Cessna-Twin-AD-230310-1.html

This AD requires repetitively inspecting the left and the right forward lower carry through spar cap for cracks and replacing the carry through spar if cracks are found. This AD also requires sending the inspection results to the FAA.

Inspection - Every 50 hours 12 work-hours × $85 per hour = $1,020 per inspection cycle.

Replacement - 800 work-hours × $85 per hour = $68,000
 

(h) Initial Inspection for All Affected


Airplanes With Less Than 24,975 Hours TIS

on the Carry Through Spars

Using the compliance times listed in

paragraphs (h)(1) through (3) of this AD, do

a detailed visual inspection of the left and

right forward lower carry through spar cap

for cracks. Using a 10X magnifier visually

inspect the bottom surface of the carry

through spar cap in the areas around the

fasteners located just inboard of the left-hand

and right-hand forward lower wing fittings.

If a crack is not positively identified during

the detailed visual inspection but is

suspected or the area is questionable, before

further flight, do a surface eddy current

inspection of the suspected area. Do these

inspections using the Accomplishment

Instructions in Textron Aviation Multiengine

Mandatory Service Letter MEL–57–01

and Textron Aviation Conquest Mandatory

Service Letter CQL–57–01, both dated

December 18, 2017, as applicable.

(1) For Models 401, 401A, 401B, 402, 402A,


402B, 402C, 411, 411A, 414, 414A, 421, and

421A airplanes:
Before the accumulation of


15,000 TIS on the carry through spars or

within the next 50 hours TIS after February

28, 2018 (the effective date of this AD),

whichever occurs later.

(2) For Models 421B and 421C airplanes:


Before the accumulation of 12,000 hours TIS

on the carry through spars or within the next

50 hours TIS after February 28, 2018 (the

effective date of this AD), whichever occurs


later.


(3) For Model 425 airplanes: Before the


accumulation of 11,000 TIS on the carry

through spars or within the next 50 hours TIS

after February 28, 2018 (the effective date of

this AD), whichever occurs later.


 
This is really not anything close to as big of a deal as everyone is making it out to be. The whole thing is being blown out of proportion.

Cessna has had the SIDs for this out for years, and the wing spar AD already existed on certain aircraft (I think the 401, 402C, and 414A only to start) after a 30,000 hour or so 402 lost a wing in flight. They'd been pushing for this to turn into an AD since. You have some operators with fairly insanely high times on their fleet and it isn't unreasonable to make sure the wing won't fall off. Recently there was a wing spar that was completely cracked through, which prompted the emergency AD. Fortunately it was found on the ground. I don't know about you, but I really don't want a wing falling off the airplane while I'm flying it.

Note the total time in service required before it becomes a big deal. Most of these airplanes are well under 10,000 hours total time. The 414 is around 4,500 hours, for example, in 41 years since it was born. To put that in perspective, that means it will be somewhere around the year 2090 before this AD becomes applicable to it, assuming the utilization rate continues.

Yes, there are a few people that will be negatively impacted by this immediately, but most of the fleet will never see that much time before it gets scrapped.
 
Ted Dupis, you did a good job of breaking this AD down. The Cessna 401 thru 402B and 414 require the AD to be complied with at 6500 hrs. TAT. The 414A (up to serial number 414A0200) require compliance at 9000 hrs. TAT. All 402C compliance times are 15,000 hrs. and 414A S/N 414A201 and up is 15,000 hrs. TAT. Having done these spar mods on about 20 of the 400 series Cessna's I find Cessna's time estimates to be fairly accurate, (435 hrs. 401, 402B & 414) $ 39,000 labor + $8000 for the kit (485 hrs. 414A & 402C) $ 43,650 + $35,000 for the kit. With a few exceptions most of the 402C's have exceeded the 15,000 hrs.
 
Dang 2019 is shaping to be the summer of necro for POA.

Welcome to POA @David Carter !!

@Ted DuPuis sold his non-profit's twin cessna for the high falutin' world of the kerosene burners, but thank you for reminding us that these things ultimately belong in revenue service. Most anyone of us lowlies would find it challenging to incur that kind of cost structure outside of revenue model, though to be clear some in here do in fact do incur that cost and more. You know what George Carlin said: It's a big ---ng club..... :D
 
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