Grum.Man
En-Route
The bottom line is the ventilation in the Venture sucks to the point where it cannot be flown on hot days bellow 8,000 feet at least. It is down for it's condition inspection so I thought it would be a good time to address this. I ordered some side vents from Vans aircraft that are used for the rear seat passengers on the RV10. They are compact and small enough to fit easily on the side of the Venture. I plan to "glue" them on with proseal like many others have done to avoid having unsightly rivet heads. The question I have is what is the best way cut the hole in the side of the airplane without burning the paint? I have an oscillating tool that doesn't seem to build up much heat. A dremel tool I feel would burn it. I could use a hand saw but am afraid of jabbing the paint if it gets bound up. The other option is to use a hand nibbler to get close then lightly sand to the final dimensions.
Anyone have a better idea that is proven, not a guess?
Anyone have a better idea that is proven, not a guess?