Well, this was a very tough decision. I've seriously considered options ranging from trying to repair my ARC R-359A to buying a Garmin GTX 330 to get TIS on our 430. It came down to risks and features vs. enough cash for a big x/c trip (35 - 100 hours of flying). The main risks are a used unit failing in busy Class B far from home or not lasting beyond 30 day warranty.
I got a yellow tag used 359 from San Luis Avionics (Option 2 below) and am hoping it lasts until there are better/cheaper ADSB in/out and TIS options. It worked fine on the short flight from KSBP to KSBA, and ATC seemed to pick us up more quickly than with the 359 this is replacing. Maybe soon there will be non-certified TIS/ADSB-in on a portable, since certified on those doesn't really matter for my mission. Seems like it won't be more than a year or two until there are more ADSB xpdr options, and TIS on the 430 is just more buttons and knobs to mess with and more clutter on that tiny screen. In case it helps anyone else, here's the list of installed prices and factors I came up with for the various options to replace my defunct R-539A:
1. $300-800 - Repair the old R-395. Mike's Avionics in Van Nuys will give a free estimate. The ARC R-359 is less repairable than the similar King cavitron-based units because the 359 uses an older type of logic circuits that are less available, though San Luis Avionics has a supply of them bought from another shop in the past. Techs who repair these older units say that they generally hold up quite well, easily lasting 2000 hours or more. There are several failure modes but the cavitron, that typically fails without warning other than possibly some frequency drift, is $800-1000 and often damages other parts when it fails.
2. $560 - Used R-395 $450 w/30-day warr. incl. $110 installed with paperwork at San Luis Avionics. Pro/Con: +known price and one is available, -unknown performance & reliability, +simple operation, -obsolete cavitron technology, -runs hotter/uses more power than digital, -no VFR/last-code push button or other features, +output tested at 200 watt new xmit power rating.
3. $1680 - Narco AT165cvs plug-in digital replacement $1580 w/1 yr. warr. incl. $110 paperwork & Narco $50 rebate thru 1/31/11. Pro/Con: +250 watt xmit, +adds VFR/last-code button to old style design, -old-looking design style & display, +/-digital display may have better readability but adds a potential failure mode, -several bad Narco repair process reviews, +many good reliability reviews, -setting codes slightly fiddly with multi-step process on single knob. Several different shops told me that they no longer sell or repair Narco due to the factory taking over all repair work, parts, schematics and having a very slow turnaround time on repairs with no set rates and high prices.
4. $2300 - Garmin GTX 320A digital $1660 w/1yr. warr. plus $800 (flat-rate SLO) rewiring & paperwork. Pro/Con: +no instructions required, -discontinued and no longer serviced by Garmin, +identical simple operation to old style units, +no digital display as potential failure mode, +adds VFR/last-code button to old style design, +new panel wiring and rack contacts might improve long-term reliability.
5. $2500 - Garmin GTX 327 digital $1900 w/1yr. warr. plus $800 rewiring & paperwork. Pro/Con: +ADSB out with added connector to 430, +adds VFR/last-code button to old style design, +extra features beyond timers for IFR, -menu structure requires instruction manual, +/-individual buttons could make code input faster than AT165's single knob but be harder to use than single or individual knobs in turbulence, +/-digital display may have better readability but adds a potential failure mode, +new panel wiring and rack contacts might improve long-term reliability.
6. $4100 - Garmin GTX 330 digital $3500 w/1yr. warr. plus $900 rewiring & paperwork, incl. extra wiring & 430 SW update for TIS (430 SW update also gives terrain if buy the card). Pro/Con same as GTX 327 plus: +TIS on 430, +ADSB out, +many extra features well beyond timers for IFR, -extra features make for even more complex menu structure requiring instruction manual, +/-digital display may have better readability but adds a potential failure mode, +new panel wiring and rack contacts might improve long-term reliability.
7. $7600 - Garmin GTX 330 as above plus 430 WAAS $3k 1yr. warr. w/terr. card + $500 inst. (new sat. antenna, etc.). Pro/Con same as GTX 327 plus: -lots of features and complexity on the tiny 430 screen, -handheld or non/cert. units might provide many of the features with less complexity on a larger screen at much lower cost, -new designs before 2020 could combine xpdr w/comm & gps and add ADSB in.