Oh Piper

Discussion in 'Maintenance Bay' started by Racerx, May 25, 2023.

  1. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    Service Bulletin (SB) 1375C supersedes SB 1375, SB 1375A, and SB 1375B in their entirety. If any of the four factory
    original screws in the upper flange were replaced with oversize fasteners as part of compliance with SB1375A,
    contact Piper for disposition. Aircraft that have complied with SB 1375B are in compliance with SB 1375C.

    WARNING: SB 1375A SPECIFIED INCORRECT REPLACEMENT SCREWS FOR THE UPPER FLANGE.
    ACCORDINGLY, IF ANY OF THE FOUR FACTORY ORIGINAL SCREWS IN THE UPPER
    FLANGE WERE REPLACED WITH OVERSIZE FASTENERS AS PART OF COMPLIANCE
    WITH SB1375A, THE AIRCRAFT MAY NO LONGER BE AIRWORTHY, CONTACT PIPER FOR
    DISPOSITION
     
  2. dfw11411

    dfw11411 Pre-Flight

    Joined:
    Oct 6, 2019
    Messages:
    99

    Display name:
    dfw11411
    Landing gear attachment bolts. SB 1375C does not seem to be posted to the official Piper on-line tech docs system yet. From what I understand, this applies to most fixed gear Pipers with at least 2,000 hours or 7 years service and had installed oversized bolts as per SB 1375A.
     
  3. unsafervguy

    unsafervguy En-Route

    Joined:
    Aug 16, 2011
    Messages:
    2,565
    Location:
    Sw florida

    Display name:
    bob
    it just showed up in registered owners email today. the issue is, if you complied with rev a or b as they instructed, then your aircraft could now be un-airworthy. who is going to pay for this screw up?
     
  4. Skip Miller

    Skip Miller Final Approach PoA Supporter

    Joined:
    Feb 22, 2005
    Messages:
    5,611
    Location:
    New York City

    Display name:
    Skip Miller
    What is the cost of compliance if your airframe is no longer airworthy due to this clusterf***?

    -Skip
     
  5. 3393RP

    3393RP En-Route

    Joined:
    Oct 8, 2012
    Messages:
    3,782

    Display name:
    3393RP
    It only applies to aircraft modified per 1375A, not 1375B.
     
  6. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    Do you know what the bolt size/type differences are between A and B? Whats interesting is they use "may" be unairworthy like they dont know either.
     
  7. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    37435-1375A.png
     
  8. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    I guess I'm not following with what has been posted. And I cant get PDFs to download at moment. But the oversize repair bolt sizes are 1/32 and 1/64 over the nominal 1/4 and 3/8 after a calculation of the hole size. I dont see where is states to replace a 1/4 with a 3/8? The 1/4 repair bolts are only about .015 to .030 larger so no where near a 3/8. Does B and C still call out for the use of 1/32 and 1/64 repair bolts?
     
  9. 3393RP

    3393RP En-Route

    Joined:
    Oct 8, 2012
    Messages:
    3,782

    Display name:
    3393RP
    I don't have the information handy. I imagine that "may" is rather alarming for those affected.
     
    Jim K likes this.
  10. Dan Thomas

    Dan Thomas Final Approach

    Joined:
    Jun 16, 2008
    Messages:
    9,882

    Display name:
    Dan Thomas
    upload_2023-5-25_17-9-20.png

    Even this is messed up. 3/8" is .375, a long ways from .3130. 5/16" is .3125, which is maybe what they meant.

    So what is it? 3/8" or 5/16"?
     
  11. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    I think piper allowed an oversize bolt if the holes were a little wallowed out. But they screwed the pooch and said you could use a 3/8" bolt so some people may have drilled a 3/8 hole in their spars for the main landing gear strut to fit the 3/8 bolt. As @Dan Thomas pointed out a .375 bolt ain't fitting in a .3130 hole.

    I assume the original bolts were 1/4". But could up size up to 5/16. Piper never intended that 3/8 bolt size to be used.
     
  12. 3393RP

    3393RP En-Route

    Joined:
    Oct 8, 2012
    Messages:
    3,782

    Display name:
    3393RP
    Oh, sh#t. This is a monumental screwup. I didn't notice the error.
     
  13. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    Thats the part I dont see. In the limited page you posted it shows the 1/4 and 3/8 as the "nominal" size per the chart. That to me means there are existing 1/4 and 3/8 bolts. And the oversize bolts are 1/32 and 1/64 larger to the existing 1/4 and 3/8. So unless it states somewhere else in the bulletin to use a 3/8 in place of a 1/4, it was the installer who screwed the pooch and not Piper. If someone did install a 3/8 bolt then I can definitely see Piper in full CYA mode to protect their interests especially with the previous spar failure. What does the calculation look like in 4b1 and 4b2 listed above?
     
  14. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    Their are no 3/8 bolts on the main landing gear. That's where they goofed.
     
  15. Bacho

    Bacho Pre-takeoff checklist

    Joined:
    Jan 20, 2019
    Messages:
    297
    Location:
    Greenville, SC

    Display name:
    Bacho
    I don’t interpret those instructions as direction to drill a 3/8 hole. Any decent mechanic should’ve been asking questions before that happened.
     
    Racerx, 3393RP and Bell206 like this.
  16. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    Even easier. Can you post the page containing 4b1 and 4b2 from A as noted in Post #7? Its that calculation that determines the hole oversize limits and not the chart in Table 1.
     
  17. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    Even a decent a/p should have caught this. So hopefully nobody drilled a 3/8 hole in their spar. The first is 1375b . Which removed the 3/8 and .3130 hole size fiasco altogether. Between this and washergate... Screenshot_20230525-205155~2.png

    Screenshot_20230525-204619.png
     
  18. Dana

    Dana En-Route

    Joined:
    Oct 19, 2016
    Messages:
    3,513
    Location:
    CT & NY

    Display name:
    Dana
    Good design practice is to, if possible, design any fitting to be adequately strong if drilled out for the next size bolt. In most cases this is 1/16 larger, i.e. 1/4 to 5/16. It looks like the "next size" for these close tolerance bolts specified in the SB 1/32 or 1/64 oversize, but if somebody drilled out a 5/16 to a 3/8 as RacerX said, oops.
     
  19. Jim K

    Jim K En-Route PoA Supporter

    Joined:
    Mar 31, 2019
    Messages:
    4,389
    Location:
    CMI

    Display name:
    Insert cool name here
    I agree, but I'm guessing there's one or two who did :eek:

    I doubt anyone gets a new airplane out of the deal, but a bet a couple lawyers are going to get new boats...
     
    Darryl Snover likes this.
  20. Randomskylane

    Randomskylane Pre-takeoff checklist

    Joined:
    Jun 2, 2021
    Messages:
    395

    Display name:
    Randomskylane
    Maybe this will compel piper to start building Comanches again!
     
  21. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    Since both 1375A and B require the use of the same paragraph 4 hole inspection criteria, its definitely not a direct Piper issue regardless of the 3/8 bolts listed in the A table charts. Hopefully its just a case of Piper receiving a number of calls questioning the 3/8 bolts and making a correction to cut the possibility of someone drilling a 3/8 hole. However, if someone did drill the hole they own it and owe someone a new spar or wing.
     
  22. dfw11411

    dfw11411 Pre-Flight

    Joined:
    Oct 6, 2019
    Messages:
    99

    Display name:
    dfw11411
    I've just completed a review of all my PA-32 aircraft maintenance logs. Some A&Ps specify exactly which ADs are completed while some just write "all current ADs complied with". Only one maintenance shop noted that "all current SBs are complied with". Piper has now posted SB 1375C to their website and it states that this inspection/correction must be done within 100 hours of TIS. For me that means next annual. I'm guessing that the A&P will have to remove each of the bolts and check if they are oversized. Maybe they can check them without removal?
     
  23. Bacho

    Bacho Pre-takeoff checklist

    Joined:
    Jan 20, 2019
    Messages:
    297
    Location:
    Greenville, SC

    Display name:
    Bacho
    I’m not familiar with this application. I would think it should be obvious if 3/8 bolts are installed. Removing them should not be necessary.
     
  24. Bell206

    Bell206 Final Approach

    Joined:
    Oct 6, 2017
    Messages:
    7,279

    Display name:
    Bell206
    Need to put this into context first. While entries like "all current AD/SB are complied with" are basically meaningless, unless you have a specific write up showing SB1375-A was performed the "3/8 bolt issue" is moot. Now if you do have an -A entry, look for a SB1375-B sign off which would have already dealt with the "3/8 bolt issue" and provided a compliance method for -C as noted in the OP initial post. But if you have neither entry for A or B, then the compliance of SB1375-C is simply at your option as SBs are not mandatory for private Part 91 aircraft unless associated by rule like an AD. Regardless, as mentioned above it would be quite obvious if someone swapped a 3/8 bolt for a 1/4 bolt. And just to note, while it is prudent to review all OEM SBs/SLs for possible compliance it is usually not common to find a Part 91 aircraft with "all current SBs complied with" in my experiences.
     
    mondtster, Racerx and Magman like this.
  25. Magman

    Magman Cleared for Takeoff

    Joined:
    Oct 30, 2020
    Messages:
    1,365

    Display name:
    Magman
    My focus would be on preventing the issue. I’ve been vocal on the need to

    check torque on lower nuts EVERY INSPECTION. I often find loose LOWER fasteners

    and also broken bolts. This obviously overloads the remaking fasteners and can

    lead to holes wearing oversized. My policy is broken bolts require replacement

    of adjacent hardware. One slightly loose is just retighten.


    Since I find an issue on about 50% of the Cherokee Inspections my guess is it’s

    not related to age or TIS. Number of landings and/ or HARD landings on various

    runway types are significant. The lower fasteners are exposed to tension loads

    more than the upper ones. I’ve tried torque paint and enlisted a metallurgist to

    determine the failure mode. Tension , shear or the nut loosening are all culprits.

    Jury still out on this.


    Bolts can be replaced w/o tank removal by using “ Special Words”.

    A quick torque check using an open end wrench is easy to accomplish.

    I urge folks to check for this condition BEFORE the spar is damaged.
     
  26. Pinecone

    Pinecone Pattern Altitude

    Joined:
    May 24, 2022
    Messages:
    2,295
    Location:
    MD

    Display name:
    Pinecone
    Have you measured the length of any of the bolts there were loose?
     
  27. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    My A&P started doing this every annual a handful of years ago to every 28/32 after finding bolts not even finger tight.
     
    Magman likes this.
  28. Racerx

    Racerx En-Route

    Joined:
    May 15, 2020
    Messages:
    2,813

    Display name:
    Ernie
    SB1375a came out March 2022. 1375 B came out February this year. So was only out for 11 months before it was supercede.

    As Bell said, I doubt many part 91 guys complied unless their was other work in the area.
     
  29. Magman

    Magman Cleared for Takeoff

    Joined:
    Oct 30, 2020
    Messages:
    1,365

    Display name:
    Magman
    No I haven’t. If loose I just tighten. Usually about 1/4 turn. Broken bolts can be

    another issue if the nut and part of the shank have departed.

    My presumption is there is some variance in length between mfg.

    I don’t recall any necking indicative of stretching.
     
  30. Kenny Phillips

    Kenny Phillips Final Approach

    Joined:
    Jul 29, 2018
    Messages:
    5,232

    Display name:
    Kenny Phillips
    Anyone who's done any machine work also knows that using any drill will likely make an out-of-tolerance hole; all commercial drills make oversize holes, by a thousandth or two, or up to much more with an unskilled drill operator. So even getting 0.251" out of a 1/4 drill would be spectacular. Drilling undersize and reaming is required for precise holes; I'm sure that's in the instructions we aren't seeing here.
     
  31. Capt. Geoffrey Thorpe

    Capt. Geoffrey Thorpe Touchdown! Greaser! PoA Supporter

    Joined:
    Jun 7, 2008
    Messages:
    15,088
    Location:
    DXO124009

    Display name:
    Light and Sporty Guy
  32. Kenny Phillips

    Kenny Phillips Final Approach

    Joined:
    Jul 29, 2018
    Messages:
    5,232

    Display name:
    Kenny Phillips
  33. Capt. Geoffrey Thorpe

    Capt. Geoffrey Thorpe Touchdown! Greaser! PoA Supporter

    Joined:
    Jun 7, 2008
    Messages:
    15,088
    Location:
    DXO124009

    Display name:
    Light and Sporty Guy
    I've got nothing that would measure a bolt hole down to the 1/10,000 of an inch, but I ain't no A&P.
    upload_2023-5-29_8-46-37.png
     
  34. mondtster

    mondtster En-Route

    Joined:
    Nov 25, 2011
    Messages:
    4,508

    Display name:
    mondtster
    Well, they should. At least if they’re going to be messing around with this kind of stuff. This is common sense.
     
    Magman and Bell206 like this.
  35. 455 Bravo Uniform

    455 Bravo Uniform En-Route

    Joined:
    Aug 18, 2015
    Messages:
    4,876
    Location:
    KLAF

    Display name:
    455 Bravo Uniform
    I love this!

    What brand and size do you recommend?
     
  36. Dan Thomas

    Dan Thomas Final Approach

    Joined:
    Jun 16, 2008
    Messages:
    9,882

    Display name:
    Dan Thomas
    Many drills are a bit undersized, and can be used to advantage by drilling a slightly smaller pilot hole first so that the final size drill's point doesn't make the hole larger if it's a bit off-center. Just use a micrometer to measure the drill flutes first.

    Using a reamer is useful if the bolt is a close-tolerance bolt. Otherwise, you will find that AN bolt diameters can vary by .002" or even .003". An AN4 bolt is nowhere near .250", either.
     
  37. Magman

    Magman Cleared for Takeoff

    Joined:
    Oct 30, 2020
    Messages:
    1,365

    Display name:
    Magman

    “Special Words have brands and sizes?”


    There are Special Words for :

    Installation, Removal, Dealing with FAA, Dealing with clients . Etc etc.

    Extra Special is reserved for bodily harm, studs pulling or breaking etc.
     
  38. Eric Pauley

    Eric Pauley Pre-takeoff checklist

    Joined:
    Apr 1, 2021
    Messages:
    193
    Location:
    Madison, WI

    Display name:
    Eric Pauley
    Is there a comparable set of bolts on PA28R that is often overlooked?
     
  39. bnt83

    bnt83 Final Approach

    Joined:
    Dec 31, 2012
    Messages:
    9,680
    Location:
    Lincoln NE

    Display name:
    Brian
    Are you surprised? I was reviewing Cessna ADs the other day and 76-07-09 "to prevent separation of the vertical fin & rudder" One step is to "inspect attachment rear spar fitting bolt holes for excessive elongation" of course it does not define that at all.. Apparently eyeballs "looks round" is fine. Hole limits and bolt size is far from an interference fit despite being a shear loaded joint.
     
  40. Magman

    Magman Cleared for Takeoff

    Joined:
    Oct 30, 2020
    Messages:
    1,365

    Display name:
    Magman
    I seldom do Arrows so I can’t contribute on this.

    Possibly a Type Club!

    All aircraft have “ trouble areas “ that should be monitored.

    These can vary by model and year/s/n but also how operated.
     
    Eric Pauley likes this.